The study of modified layers in SiCOH dielectrics using spectroscopic ellipsometry

Abstract

The current challenge in designing new low-k dielectrics is realizing sufficient mechanical and chemical stability such that the material can be integrated into current damascene schemes. The material of interest in this study in a nonporous SiCOH composite (carbon-doped silicon oxide, also known as organosilicate glass "OSG") for use as an intermetal dielectric (IMD). During integration of this IMD, processing steps such as etch, resist strip and chemical-mechanical polishing for planarization may chemically alter the outer layer of the dielectric. Here, spectroscopic ellipsometry is used to characterize the modified layer of SiCOH films after exposure to different resist strip plasmas. The data are analyzed based on a 2-layer model, consisting of a carbon-deficient layer on the surface of the low-k SiCOH dielectric. This model is supported by XPS and FTIR data. The effects of two types of plasma etch chemistry on the formation of this modified layer were studied, and differences between the two chemistries were found. The 2-layer model accurately describes the modifications produced by the oxidizing plasma, but its description of the modified layer formed by the plasma involving nitrogen is not complete. A 3-layer model with an additional nitrogen-doped layer is suggested.